"sustainability" Archives | Browse Articles & Resources Written By Experts https://usenaturalstone.org/tag/sustainability/ Articles & Case Studies Promoting Natural Stone Fri, 28 Jun 2024 20:42:11 +0000 en-US hourly 1 https://usenaturalstone.org/wp-content/uploads/2019/07/cropped-use-natural-stone-favicon-2-1-32x32.png "sustainability" Archives | Browse Articles & Resources Written By Experts https://usenaturalstone.org/tag/sustainability/ 32 32 Exploring Sustainable Natural Stone Quarrying Practices https://usenaturalstone.org/exploring-sustainable-natural-stone-quarrying-practices/ Fri, 28 Jun 2024 20:07:20 +0000 https://usenaturalstone.org/?p=11639 Natural stone’s inherent attributes make it a great solution for many green building project goals. It is a durable, aesthetically pleasing, sustainable material used for indoor and outdoor applications. When selecting natural stone for any project, it is important to know how the stone was quarried and fabricated to understand the impacts on the environment, including the land. Responsible stone quarrying and production practices are well defined, and third party verified, through the Natural Stone Sustainability Standard, Life Cycle Analyses (LCAs), and product labels such as Health Product Declarations (HPDs) and Environmental Product Declarations (EPDs). Because the metrics and impacts are quantified in these product labels and the Standard, it has raised awareness and spawned efficiencies and innovations at every step of the process. It also makes it easier to compare materials before selecting the most appropriate one for a project. Understanding this information will ultimately help you make better decisions and select a natural stone from a company that is working to continuously reduce their environmental impacts.

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Exploring Sustainable Natural Stone Quarrying Practices

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Natural stone’s inherent attributes make it a great solution for many green building project goals. It is a durable, aesthetically pleasing, sustainable material used for indoor and outdoor applications. When selecting natural stone for any project, it is important to know how the stone was quarried and fabricated to understand the impacts on the environment, including the land.  Responsible stone quarrying and production practices are well defined, and third party verified, through the Natural Stone Sustainability Standard, Life Cycle Analyses (LCAs), and product labels such as Health Product Declarations (HPDs) and Environmental Product Declarations (EPDs). Because the metrics and impacts are quantified in these product labels and the Standard, it has raised awareness and spawned efficiencies and innovations at every step of the process. It also makes it easier to compare materials before selecting the most appropriate one for a project. Understanding this information will ultimately help you make better decisions and select a natural stone from a company that is working to continuously reduce their environmental impacts. 

Adhering to Ethical and Environmental Quarrying and Fabricating Practices 

The Natural Stone Sustainability Standard, developed through a holistic ANSI Standard process, measures and evaluates Environmental, Ecological, Social Responsibility, and Human Health issues and impacts. Specific issues addressed include energy, water, site management, excess process materials, and land reclamation and adaptive reuse of a quarry upon closure. Many quarries, often in operation over centuries, can produce millions of square feet of material while still adhering to the ethical and environmentally conscious practices required of them. In fact, many quarries were implementing sustainable practices long before they were defined in product labels and the Standard. But now, these labels and the Standard help to quantify those activities and impacts, which has also led to more innovation and improvement within the natural stone industry’s quarrying, fabrication, and transportation activities.  

The Water category of the Standard requires that minimal fresh water be used in the processing of the material and ensuring that any water released back into the environment is safe. Quarries are required to have plans for Water Reduction, Recycled Water, and Enhanced Water Treatment. Optional points can be achieved for recycling and reuse percentages, and enhanced sludge management. Most quarriers and fabricators already recycle their water and some use no water at all. The goal is to respect this natural resource and to use and manage it responsibly. 

This barracks on the West Point Academy campus used Charcoal Black granite for its long life cycle and ability to tie to West Point’s existing stone architecture.

The granite came from Coldspring’s Charcoal Quarry in St. Cloud, Minnesota, which has been in operation since the late 1950s and has a quarry reclamation plan in place that includes a small lake and park. Photos courtesy of Coldspring.

Implementing site-specific measurement plans ensures responsible management of environmental impacts in the Site Management category. Quarries are required to have a Site Management Plan and establish Ecosystem Boundaries. These plans include addressing storm water management, dust control, safety precautions, and proper storage of any chemicals in use. All relevant environmental considerations in the Ecosystem Boundaries which may include streams, rivers, riparian waterways, plants, and wildlife must be maintained and kept current during operations. 

There are many ways to address the Excess Process Materials category. Additional uses can be found for scraps and small pieces of stone that keep the material from ever entering a landfill. New markets and revenue streams for quarriers and the local economy have been created that include using scraps and remnants as rip rap, aggregates, sculpture, signage, small decorative objects, and more. The excess materials are also used onsite for roadways, safety barricades, and the eventual reclamation of the quarry site. 

The Land Reclamation & Adaptive Reuse category requires that a post-closure plan be developed and maintained. The quarry must also demonstrate that there is ongoing review and maintenance of each plan. When the local community is engaged in the process, the potential range of ideas for how the quarry can be reused expand exponentially, as you will see in the examples described below.  

Innovative and Inspiring Quarry Reclamation Projects

Upon closure of quarries, there are unlimited opportunities for them to be reclaimed, reused, or adapted to suit the needs of local communities and also have a positive impact on the environment. Quarries have been turned into everything from stadiums, hotels, data centers, and amphitheaters, to parks, botanical gardens, golf courses, and more. Talented and creative companies and communities who are committed to making a difference, while also celebrating the heritage of quarries, made these projects possible. 

Braga Stadium

Photo courtesy of Leon from Taipei, Taiwan, CC BY 2.0, via Wikimedia Commons.

The Braga Stadium complex in Braga, Portugal is situated within the area of a former limestone quarry. There is both a reflection on the past with a connection to people’s ancestors who were a part of the quarry operations, while also firmly being enjoyed in the present. The contrast between the geometry of the concrete stadium structure and the roughness of the quarry gives the building a sense of monumentality. The stadium offers athletes and spectators alike a unique and exciting place to enjoy the venue and landmark that is part of transforming a marginal area of the surrounding city and urban fabric into a highly desirable destination. 

Butchart Gardens

A former limestone quarry, which is now Butchart Gardens in Vancouver, Canada, offers visitors millions of plants to view and enjoy. Jennie Butchart, whose family owned and managed the quarry starting in the early 1900s, envisioned transforming the former quarry into a beautiful garden haven, which is now overflowing with lush greens and colorful blooms. Butchart Gardens is a National Historic Site of Canada and is over 100 years old.

Quarry Park and Nature Preserve

Photo courtesy of Coldspring.

Established in 1992, Quarry Park and Nature Preserve in Minnesota demonstrates the creative possibilities that exist for quarries after their active use has ended. The reclaimed quarry site offers space for hiking, biking, picnicking, fishing, swimming, and rock climbing, and was named one of the top 10 swimming holes in the US by the Travel Channel.

Sourcing Responsibly Produced Natural Stone

Choosing natural stone is a smart first step towards ensuring that your project can meet green building goals. Selecting a stone that also has an accompanying LCA, HPD, EPD, or is certified to the Natural Stone Sustainability Standard shows your commitment to sourcing responsibly produced natural stone. Certification to the Standard is the ultimate validation of responsible and sustainable production practices in the natural stone industry. As of 2024, there are 24 quarries and 10 fabricator/producers certified to the Standard. The range of materials certified includes 11 granites, 19 limestones, 5 marbles, and 5 quartzites, making it easy to select and specify a natural stone that is the result of environmentally sound practices within the industry and that will also have a positive impact on the environment, including the land. 

Additional Resources

Natural Stone Institute Sustainability Resources

Natural Stone Sustainability Standard

Natural Stone Resource Library

Natural Stone Catalogue

Use Natural Stone Website 

Manufacturing Impacts article series 

Understanding Environmental and Health Product Declarations for Natural Stone

U.S. Green Building Council’s LEED Rating System

International Living Future Institute’s Living Building Challenge 

SIMILAR ARTICLES:

natural stone sustainability

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Natural Stone Plunge Pools + Outdoor Features Are Making a Splash https://usenaturalstone.org/natural-stone-plunge-pools-outdoor-features-are-making-a-splash/ Fri, 31 May 2024 21:05:31 +0000 https://usenaturalstone.org/?p=11600 As homeowners continue investing in relaxing outdoor spaces, many are adding plunge pools and other features to their backyards. “The request we get most frequently is to install natural stone on the outside of their plunge pools,” says Karen Larson, co-founder of New Hampshire-based Soake Pools. Her company works almost exclusively with salvaged stones for the exterior and coping of its plunge pools. “Many clients opt for natural stone along the outside and coping of their plunge pools to enhance their landscapes with the stone's durability, texture, and natural beauty,” Larson adds.

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Natural Stone Plunge Pools + Outdoor Features Are Making a Splash

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As homeowners continue investing in relaxing outdoor spaces, many are adding plunge pools and other features to their backyards. “The request we get most frequently is to install natural stone on the outside of their plunge pools,” says Karen Larson, co-founder of New Hampshire-based Soake Pools. Her company works almost exclusively with salvaged stones for the exterior and coping of its plunge pools. “Many clients opt for natural stone along the outside and coping of their plunge pools to enhance their landscapes with the stone’s durability, texture, and natural beauty,” Larson adds.

Cold plunging has become popular in the last few years. A cold plunge involves submerging yourself into cold water for a few minutes. The water is 50 degree Fahrenheit or cooler and most people who want to try it start with 30 seconds and build up to five to 10 minutes at a time. Those who do it regularly (which could be daily or weekly), say it’s a non-medically focused way to relieve joint pain and inflammation. Others find the act relieves stress and boosts their overall mood.   

Active participants might not be wrong. According to the Mayo Clinic Health System, “research indicates that icy water may have a positive effect on recovery after exercise by reducing inflammation and soreness. It also may help build resiliency, restore balance to the nervous system and improve cognitive function and mood.”

Other Ways to Take the Plunge

There are other ways to make your backyard an oasis. Larson says natural stones such as granite, limestone, and slate can be used as a decorative agent or creatively added to outdoor landscaping projects like pathways, patios, or retaining walls.  

Natural stone is a great choice for nearly any outdoor remodeling project as it’s incredibly durable, has timeless appeal, and requires little to no upkeep, according to Aaron Brundage, director of operations at System Pavers. “With stones available in a wide array of shapes and colors, it’s easy to create a personalized look that complements the aesthetic of your home,” he says.

Brundage offers four ideas for those who want to update or upgrade their outdoor living spaces:

Walkways

One of Brundage’s favorite ways to incorporate natural stone into landscaping is to build a walkway. “Because stone is so durable, it will hold up well in any weather while creating a functional focal point that elevates the look of your yard,” he says. “You can use rounded coping stones to eliminate tripping hazards and give your walkway a finished look and pleasing aesthetic.”

Photo courtesy of System Pavers.

Fire pits

Fire pits are another beautifully practical way to use natural stone in your outdoor space. “By building a cozy and inviting space for friends and family to gather, you’ll give yourself more reasons to get outside and unwind while enjoying the view,” Brundage says. “A natural stone fire pit has a look that’s as stylish as it is classic.”

Photo courtesy of System Pavers.

Retaining walls

Retaining walls are a wonderful way to feature natural stone in your outdoor space with a look full of texture and warmth. “Consider building short stone retaining walls that define your space while giving guests more places to sit and hang out around your yard,” he suggests. 

Photo courtesy of System Pavers.

Outdoor kitchens

Some of Brundage’s top remodeling projects include creating gorgeous outdoor kitchens with natural stone. “Nothing looks more inviting than a built-in grilling station surrounded by stone counters that are just the right height for entertaining,” he says. “A professionally built outdoor kitchen that uses stones to their full potential is an investment in your home that adds lasting value while enhancing the way friends and family use your outdoors on a regular basis.”

Photo courtesy of System Pavers.

Grounded in Natural Stone Furniture

Another way to incorporate natural stone into your backyard is through custom furniture. According to Amy Hovis, an award-winning landscape designer and principal/owner of Eden Garden Design, and owner of Barton Springs Nursery in Austin, Texas, whether it’s crafting custom furniture or enhancing landscape designs, natural stone plays a pivotal role in grounding the space and fostering a deep connection with the natural environment.

“From majestic landscape boulders to smaller ones utilized as bases for furniture, the use of natural stone allows us to seamlessly merge the boundaries between the outdoors and interior settings, imparting a sense of continuity and harmony,” Hovis says. “It also introduces an element of surprise and intrigue, elevating the overall aesthetic appeal.”

Many of us enjoy spending as much time outdoors as possible, especially when the weather cooperates. Creating a calming space makes it more appealing to get outside and stay outside. Whether it’s adding a plunge pool or other outdoor features, there is no shortage of opportunities to incorporate beautiful and long-lasting natural stone into the mix. 

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Manufacturing Impacts: Natural Stone vs. Terrazzo https://usenaturalstone.org/manufacturing-impacts-natural-stone-vs-terrazzo/ Fri, 30 Jun 2023 19:02:08 +0000 https://usenaturalstone.org/?p=11118 Terrazzo is a durable, low maintenance material. Terrazzo has a long history, informed in part by the ancient mosaics of Egypt that were made of small or irregular pieces of stone, glass, or ceramic.

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Manufacturing Impacts: Natural Stone vs. Terrazzo

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Terrazzo has a long history, informed in part by the ancient mosaics of Egypt that were made of small or irregular pieces of stone, glass, or ceramic. Today, terrazzo is a composite building material that is poured in place or precast. It is typically used for flooring, wall treatments, and decorative items. Terrazzo often contains chips of marble, quartz, granite, glass, or aggregates such as metal. In the 1970s improvements were made to the manufacturing process that helped terrazzo become a popular building material suitable for large applications. These improvements made the material stronger and more lightweight. They also created a wider selection of colors and installation thicknesses.

Terrazzo is a durable, low maintenance material. It is nonporous and can be slip resistant. Some terrazzo is very slippery and can be a hazard when wet. Because of the wide range of materials used to make terrazzo there is a lot of design flexibility. Shapes and medallions can be fabricated onsite by using metal or glass divider strips which were created to prevent the cracking that was typical with earlier uses of the material. 

Terrazzo is positioned as a sustainable material because it often contains recycled content and is made with little-to-no volatile organic compound (VOC) materials. It does not off-gas or produce irritants. There are several types of terrazzo, but most of the terrazzo installed today is epoxy-based. A disadvantage of epoxy-based terrazzo is that it can only be used for interior applications. This type of terrazzo will lose its color and peel when used outdoors. Cracking is 

the most common form of failure. However, the cracking is usually not caused by the terrazzo itself. Instead, it is caused by the structural support system, which may be wood or concrete.  Contact with alkalis or acids can cause deterioration of the bonding agents used in the terrazzo. The multi-step and energy intensive processes involved in manufacturing terrazzo result in a much larger environmental footprint than natural stone.

Manufacturing Natural Stone vs. Terrazzo

Several raw materials are required to manufacture terrazzo, including limestone, marble, glass, or quartz. These materials are mined or quarried out of the ground and then transported to a manufacturer or plant to be sorted. The cement or resin binders and additives such as pigments, sealers, and fibers also need to be manufactured. The products are all mixed with the aggregates and additives are incorporated. The mixture is poured onto a surface such as concrete or into a mold. Then the material must dry and cure before it is grinded with a terrazzo grinder. If there are depressions left by the grinding process, they are filled with a matching material for a smooth, uniform surface. The final product is then cleaned, polished, and sealed.

Manufacturing steps in the process of making terrazzo.

In contrast, natural stone requires only quarrying, fabricating, finishing, and transporting. No additional materials or chemicals are required to create natural stone. The Earth naturally forms the material over time. This means natural stone really is a natural material and has many other attributes, including its durability, recyclability, and wide range of aesthetics. Natural stone can be used in many different types of indoor and outdoor applications. It is a healthy material and contains no VOCs, which means it does not emit any harmful gases.


Manufacturing impacts of natural stone.

 

Natural stone can be used for both interior and exterior projects to create unique patterns that feature the natural variations in color, veining, and texture of the material. 

Sustainability Concerns

From an overall sustainability perspective, natural stone has a lower environmental footprint than terrazzo. This is due to the minimal resources used to quarry, fabricate, finish, and transport natural stone. As the table and chart below demonstrate, the manufacturing of terrazzo has a higher global warming potential (GWP), ozone layer depletion, and smog formation than natural stone. Each step in the terrazzo manufacturing process requires the use of energy, which contributes to the total GWP. The larger the GWP, the more that a given gas warms the Earth compared to carbon dioxide (CO2) over the same timeframe. The natural stone industry is sometimes criticized for utilizing raw materials that are not rapidly renewable. However, natural stone is abundant within the Earth. Other industries also utilize the supply of natural stone as it is a significant ingredient in terrazzo, concrete, porcelain, and other manmade products.

The impacts of these processes have been documented and systematically compared against other materials using the same environmental criteria. This information is a valuable resource when selecting a sustainable material for a project.

 

Sample environmental impacts for a terrazzo product versus a granite from Environmental Product Declarations (EPDs).

These characteristics and attributes also make natural stone a great choice when seeking a green building rating certification within the U.S. Green Building Council’s Leadership in Energy and Environmental Design (LEED) or the International Living Future Institute’s Living Building Challenge (LBC).  The different manufacturing processes and impacts of building materials are being documented in product labels such as Environmental Product Declarations (EPDs) and Health Product Declarations (HPDs). These labels make it even easier to qualify for points and credits within LEED and other green building rating systems using natural stone. The labels document and quantify environmental information on the life cycle of a product and allow you to make comparisons and informed decisions on materials that fulfill the same function.  The product labels are also intended to demonstrate that the health and environmental claims are transparent, accurate, and meet defined standards. Industry-wide EPDs are available for natural stone cladding, flooring/paving, and countertops. HPDs are available for common natural stone types used in the dimension stone industry including granite, limestone, marble, quartzite, onyx, sandstone, slate, travertine, and more.  (See also: Environmental and Health Product Labels for Natural Stone.)

To further advance these issues, the natural stone industry has been working diligently to make continuous improvements in each area and step of the process. This includes reducing water use, energy use, improving the efficiency of the transportation of natural stone, and properly managing and adaptively reusing quarry sites.

Technology advancements in the natural stone industry help reduce the use of energy and water and create strategies that use every part of a stone block. Photo Credit: Stephanie Vierra

The natural stone industry also created a certification system that determines if a quarry or fabricator meets defined sustainability standards in key areas of importance. This makes it easier to find and use natural stones that meet the standard, simplifying the process of choosing the right material that not only looks and performs well, but also has the least amount of impact on the environment. The standard is also accepted within the LBC, further ensuring its use in sustainable building projects. The metrics of the Natural Stone Sustainability Standard can be used to vet stone suppliers even if they have not yet achieved certification.  More information is available via the Natural Stone Institute or NSF International.

 

Manufacturing Impacts Series: Read More

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Understanding Environmental and Health Product Labels for Natural Stone https://usenaturalstone.org/understanding-environmental-and-health-product-labels-for-natural-stone/ Mon, 15 May 2023 18:05:27 +0000 https://usenaturalstone.org/?p=10997 Natural stone has a great reputation for environmentally friendly qualities such as its durability, low embodied energy, no volatile organic compounds (VOCs), and being a nearly complete material in its natural state. Mother Nature does most of the work, making natural stone a single ingredient material suitable for many interior and exterior applications that perform impeccably over time. Most other building materials require additional ingredients and a more complex manufacturing process. Because these added materials and processes can have a negative impact on our health and the environment, they should be considered when selecting a material for a project.

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Understanding Environmental and Health Product Labels for Natural Stone

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The Importance of Material Transparency

Natural stone has a great reputation for environmentally friendly qualities such as its durability, low embodied energy, no volatile organic compounds (VOCs), and being a nearly complete material in its natural state. Mother Nature does most of the work, making natural stone a single ingredient material suitable for many interior and exterior applications that perform impeccably over time. Most other building materials require additional ingredients and a more complex manufacturing process. Because these added materials and processes can have a negative impact on our health and the environment, they should be considered when selecting a material for a project. 

The different manufacturing processes and impacts of building materials are being documented in product labels including Environmental Product Declarations (EPDs) and Health Product Declarations (HPDs). These labels are intended to demonstrate that the health and environmental claims are transparent, accurate, and meet defined standards. These labels can then be used to select and specify building products like natural stone to ensure the well-being of a project’s occupants and the planet. 

Natural stone flooring options are limitless and can also support a healthy interior environment.

“Natural” and “environmentally sustainable” do not mean the same thing. These product labels are significant for the stone industry. They provide independent data to show how using natural stone in projects can support lower embodied carbon goals, providing specifiers with the information needed to make more effective material decisions. These labels also reinforce the important work the natural stone industry has been doing for many years to improve the processes of quarrying, fabricating, transporting, and installing natural stone, which are assessed through the Natural Stone Sustainability Standard.

Impacts during the life cyle of natural stone including raw material acquisition, transportation, manufacturing, use, and end of life are documented in EPDs and HPDs

EPDs and HPDs for Natural Stone Explained

EPDs and HPDs were developed in response to the growing green building movement and requirements that a product’s life cycle impacts are defined and transparent. Just like nutrition labels make it easy to compare ingredients, calories, preservatives, and other information about food products, EPDs and HPDs simplify the process of comparing building materials. The labels themselves do not necessarily tell you if a product is more environmentally friendly than another on their own—rather, they allow you to compare materials using the information provided in the labels to get a more complete understanding of their sustainability claims. To understand this better, let’s discuss these labels in more detail and consider how to use them in your next building or remodeling project.

EPDs

An EPD is a registered document that quantifies environmental information on the life cycle of a product to enable comparisons between products fulfilling the same function. EPDs define the environmental impacts throughout the product’s life cycle. Impacts that are recorded and provided in an EPD include: a product’s global warming potential, eutrophication, acidification, ozone layer depletion, whether the product contains carcinogens, and many others. An EPD may be used for many different applications, including green building design. For example, within LEED, BREEAM, and other green building rating systems, EPDs are used to encourage the purchasing of low carbon products with life-cycle information. Industry-wide natural stone EPDs are available for cladding, flooring/paving, and countertops, making it possible to meet health and environmental goals for any type of project with ease. The natural stone EPDs consider impacts that occur during the quarrying, fabrication, installation, care and maintenance, and disposal of the stone.

Natural stone countertops can play an important role in the health and well-being of an interior and its occupants.

HPDs

HPDs offer greater transparency of material ingredients and their potential human health impacts.  HPDs provide a full disclosure of the potential chemicals of concern in products by comparing product ingredients to a wide variety of “hazard” lists published by government authorities and scientific associations. The HPD should provide 100% disclosure of known ingredients and/or 100% disclosure of known hazards down to 1,000 ppm. All versions of the HPD are recognized within LEED v4 Material Ingredient credits. Within the LEED v4.1 Materials and Resources credit: Building Product Disclosure and Optimization: Material Ingredients, HPDs can also contribute to earning points. Through a special exception for geological materials, HPDs representing dimension stone materials worldwide were developed by the Natural Stone Institute. The HPDs are for common natural stone types used in the dimension stone industry including granite, limestone, marble, quartzite, onyx, sandstone, slate, travertine, and more. There are now 13 HPDs for natural stone that can be found in 15 different MasterFormat classifications, a trusted source for designers. Companies and design teams throughout the industry can take advantage of these industry-wide disclosures.

Stacks and slabs of natural stone ready for use as paving, flooring, or countertops.

Natural Stone Versus Other Materials* 

Let’s compare natural stone to a few other building materials to understand how stone stacks up within these product labels. For example, natural stone countertops were determined to have a global warming potential (GWP) of 46.8kg of CO2e/m2 (weight of carbon dioxide equivalent emitted per square meter) versus engineered quartz, which has a GWP of 102.6kg of CO2e/m2. The EPD demonstrates that natural stone can result in a 54% reduction of embodied carbon.

If you are considering natural stone for the exterior of a project, knowing that its GWP is only 21.4kg of CO2e/m2, versus precast concrete cladding which has a GWP of 62.3kg of CO2e/m2, makes the decision much easier. Choosing natural stone means that your project can have up to 66% less of an impact on the Earth.

While terrazzo is a popular flooring material, it has been shown to have a GWP of 82.2kg of CO2e/m2 versus natural stone which has only 22kg of CO2e/m2. Using natural stone for this same application can support a 37% embodied carbon reduction.

The HPD for marble demonstrates that only marble is present in the material. If you compare that to an HPD for a wood laminate, there are additional ingredients present such as phenol formaldehyde and formaldehyde resin. Exposure to these products is known to irritate the skin, throat, lungs, and eyes. Repeated exposure to formaldehyde can possibly lead to cancer 

Sample HPD material content summary for marble and a wood laminate product.

How to Use EPDs and HPDs

To begin, make it a priority to select materials that will have a measurable positive difference on your health and the environment such as natural stone. Explore the EPD and HPD labels and familiarize yourself with the terms to effectively make comparisons across different materials.  Spend time discussing the various material impacts and options with your designer, material supplier, and installer to optimize the features of the material while also ensuring its long-term use and care. Knowing that you have chosen an environmentally sustainable material will keep you and the planet healthy while also contributing to your peace of mind. 

Natural stone has been used throughout history in iconic structures that symbolize beauty, strength, durability, and permanence. Other materials may strive to mimic these characteristics, but genuine natural materials connect us with the planet and its future in a unique and undeniable way. EPDs and HPDs will only serve to further the thoughtful use of natural stone in environmentally friendly, low carbon building designs for many years to come.

Additional Resources

To find EPD and HPD labels for natural stone, visit the Sustainable Minds Transparency Catalog.
For more information on Environmental Product Declarations and Health Product Declarations see:

environdec.com and The Health Product Declaration® Collaborative (HPDC).
BREEAM USA
LEED Rating System
MasterFormat

*NOTE:  The embodied carbon quantities displayed were estimated based on the following: 

Functional Unit: 1m2  

Scope: Raw Material Extraction, Transportation, Manufacturing (A1-A3)

Natural Stone: Industry-Wide EPDs

Pre-Cast Concrete Cladding: Industry-Wide EPD, 150 lbs per ft3, 4” thick

Engineered Quartz: Average of three individual manufacturer EPDs

Terrazzo: Average of three individual manufacturer EPDs

 

 

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Cascading Marble Panels and Sustainable Materials Shine in New Community Health Center https://usenaturalstone.org/cascading-marble-panels-and-sustainable-materials-shine-in-new-community-health-center/ Thu, 22 Dec 2022 11:00:54 +0000 https://usenaturalstone.org/?p=10710 Occupying almost an entire city block in the Park Slope neighborhood of Brooklyn is the NewYork-Presbyterian Brooklyn Methodist Hospital Center for Community Health. The new 400,000-square-foot building, which took the last decade to construct, was designed using a variety of sustainable materials, most notably the Calacatta Caldia marble that adorns the walls, reception desk, kiosks, café counter, and credenza in the main lobby.

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Cascading Marble Panels and Sustainable Materials Shine in New Community Health Center

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An earlier version of this article appeared in the Spring 2022 edition of Building Stone Magazine. Photos appear courtesy of Jantile Specialties LLC.

Occupying almost an entire city block in the Park Slope neighborhood of Brooklyn is the NewYork-Presbyterian Brooklyn Methodist Hospital Center for Community Health. The new 400,000-square-foot building, which took the last decade to construct, was designed using a variety of sustainable materials, most notably the Calacatta Caldia marble that adorns the walls, reception desk, kiosks, café counter, and credenza in the main lobby.

Upon entering the lobby, guests are greeted by an 18-foot-tall feature wall, created using honeycomb-backed Calacatta Caldia panels. Custom cut into different sizes, the panels are installed in an overlapping staggered pattern, offering a contemporary aesthetic in a classic material. Because the wall is positioned like a corner, with the unique design wrapping around one side to the other, it is visible from all parts of the lobby, serving as the architectural focal point.

“We developed several different schemes and looked at a variety of different materials [for the feature wall], including large-format tile, mosaic tile, wood, glass, and backlit glass, and we proposed one in stone,” said Steven Wright, Associate Principal at Perkins Eastman Architects in New York, NY. “One of the clients’ requirements was that there shouldn’t be any horizontal shelves for dust to collect on because it’s an infection control issue. Our team, which included Senior Associate, Rico Stanlay, came up with the design for the stone wall. We were all in agreement that this design warranted special treatment and stone would be that material.”

The feature wall consists of 106 custom-made Calacatta Caldia marble panels assembled into six tiers, each partially cascading over the panel beneath it.

“Because the stone panels are three-dimensional, we had to get the grain to work around all the corners so when they were laid out, the grain would wrap all the exposed corners to make it look like massive chunks of stone,” Wright explained. “We were not consciously trying to mimic the look of a stone quarry, but there is a strong affinity between the different graining patterns and those square cuts.”

To harmonize with the wall’s design intent, the 20-foot-long, angular reception desk utilizes the Calacatta Caldia in a 2-cm-thick format. Adjacent to the wall and reception desk are two check-in kiosks and a credenza, which were also crafted from the 2-cm Italian marble.

Around 3,000 square feet of the stone was used for these elements, which was supplied by Marmi e Graniti d’Italia (MGI) in Massa, Tuscany.

 

Sourcing a prestigious stone

The team at Perkins Eastman collaborated with the client and stone contractor, Jantile Specialties, who helped procure the Calacatta Caldia. “The client purchased this specific block for another project and since it was not utilized for that site, the client wanted to incorporate it into NewYork-Presbyterian Brooklyn Methodist Hospital,” said Jennifer Coyne, project manager at Jantile Specialties in Armonk, NY.

Calacatta Caldia is a very prestigious material, which is extracted in the MGI-owned Rocchetta quarry in the Apuan Alps, one of the most renowned marble sources in the world.

“There is something special about the Apuan Alps, the ‘moon mountains.’ In this area, the extraction of ornamental stones has a centuries-old history, with the production of a great variety of marble that is unmatched elsewhere,” said Nicoletta Caruso, COO of MGI. “Apuan Caldia stands out for its value and interest, a contemporary material of excellence in the range of ‘whites.’ It is extracted in the Rocchetta area, located about 10 kilometers from the town of Massa in the province of Massa Carrara, from which the quarry takes its name.”

Excavation—at almost 3,000 feet above sea level—evolves on three fronts, in an environment designed by the unprecedented vertical and horizontal geometries of the marble bench walls at the Rochetta quarry.

Although a honed finish was applied to the Calacatta Caldia panels used for the project, the material sparkles when the light hits it, especially in the lobby where daylight is abundant.

 

Crafting the feature wall

After a handful of trips to MGI’s facility in Italy, the Calacatta Caldia marble was carefully hand selected and purchased before being shipped back to the United States. “There was a total of five visits to the factory throughout this project to ensure quality and consistency in material,” Coyne said.

“Working with natural stone, especially with a material like this, you start to cut through a block, and as you go from one side to the other, you often get surprises,” Wright added. “You don’t know what it’s going to be until you cut it open, so we had to scramble a bit in order to select the right pieces for the right locations.”

Of the five visits made to MGI, the final visit was for a dry lay approval. The teams at Jantile and Perkins Eastman, as well as the client and its design team, were all present for the dry lay of the feature wall to ensure color consistency and veining. “We needed to make sure they were wrapping the corners that we wanted and that the whole thing felt balanced, with the grain running in consistent patterns,” Wright said. “They laid the two walls out on the floor next to each other and I got up on one of the lifts to look down and make sure everything was flowing properly.”

Since the feature wall is composed of 106 different-sized pieces, with no two panels measuring the same, Wright and his team devised a special numbering system for fabrication and installation. Perkins Eastman provided templates for use in laying out the stone on the actual slabs. “Everything was labeled, boxed, and shipped like a jigsaw puzzle,” Wright explained. “We developed a system where each of the pieces was numbered in rows. Then, working from one side and then around the corner on the other elevation as well. Each piece was unique. We developed the geometry then gave it to Jantile to complete the shop drawings and fabrication.”

Although Wright has completed similar wall designs for other projects, this was “unique in every way.” The owner had high expectations, and “we all wanted to assure that this came out as envisioned,” he said. “The hospital was very concerned about this wall, especially since a few pieces of the shipment included for the reception desk were broken and we had to scramble to reselect some pieces and recalibrate the overall composition.”

 

An intricate installation

Once all pieces arrived in the United States, strategic fabrication and assembly were required to execute the feature wall as it was designed. “Putting together this wall, which is about 1,000 square feet of stone, wasn’t straightforward,” Wright said. “It took a lot of effort from a number of people all working together to get it right.”

Each panel had its own individual clipping system of varying lengths, which was integral to achieving the overall design. “The clips were all custom fabricated,” Wright said. “Each one had to be a precise size. Each piece of stone had at least two clips, some had more. You could imagine how difficult it was to put together.”

It was imperative every individual panel be placed in the precise location, according to Coyne. “In order to achieve the wall’s dimension, six custom J anchors were made in lengths varying from 1 to 6 inches to create the final ‘push/pull effect,’” she explained of the installation process, which allowed installers to hang the panels like picture frames. “A specific drawing was created to coordinate all anchor locations on both the substrate and the stone panels, guaranteeing all would align during the installation process.

“For the first course, the panels were either epoxied directly to the substrate or hung on one of the project’s shorter anchors,” Coyne shared. “The anchors in the second course were slightly longer than those used in the first course and the process continued up the wall. To alleviate the weight of the stone panels on the anchors, extra layers of plywood were added to the substrate for the third through sixth courses. This somewhat mirrored the ‘stepping’ effect seen in the stone and allowed the stone panel weight to be more evenly distributed across the wall.”

It took approximately eight months for complete fabrication of the feature wall, with an additional four weeks for drawing approvals and four weeks for onsite installation. “An initial crew of two was used to uncrate and lay out all materials. Once the team started installation and got into a rhythm, a second crew of two was added,” Coyne said. “The process was rather slow, as the panels fit like keys and required a specific order of installation. Each panel could only be installed after a specific panel before it. If one panel was installed even slightly out of place or out of level, it would have an impact on the panel that followed thereafter and thus impacting the entire wall.”

Coyne and Wright both agreed that the feature wall required extra thought and focus, as it was the most intricate aspect of the entire project. “All in all, I think it was a really good team effort from Jantile, the construction manager, the owner and their interiors department/design team,” Wright said.

While the feature wall was completely fabricated in Italy, with onsite modifications in the United States, the marble slabs used for the reception desk, kiosks, credenza, café, and other elements throughout the hospital were shipped directly to Jantile’s facility in Armonk, New York, where they were fabricated and dry laid before being transported to the hospital for final finishes and installation.

“We also designed the adjacent café, which features the same Caldia marble on the counter, as well as a small area in the Cancer Center on the sixth floor,” Wright said. “There’s something really nice about looking at natural stone opposed to other materials. It feels nicer and has a high visual interest.”

With COVID-19 delays and other supply chain issues, the entire hospital took around 10 years to complete, with most of the hands-on work completed in the last five years. “I think the building fits into its neighborhood as well as any building of this size could,” Wright said. “The experience of coming into the lobby – a very calm space – really helps patients feel welcomed and appreciated. I think it’s an uplifting space without being overwhelming. The stone really helps to ground that feeling of being the center of the experience.”

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Using Natural Stone in Biophilic Design https://usenaturalstone.org/using-natural-stone-in-biophilic-design/ Mon, 31 Oct 2022 20:03:18 +0000 https://usenaturalstone.org/?p=10607 The last few years have put a laser focus on the importance of our health and well-being. Biophilic design can help you tap into an innate connection with nature to achieve these goals successfully.

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Using Natural Stone in Biophilic Design

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Designing for Health and Well-Being

The last few years have put a laser focus on the importance of our health and well-being. With so much time spent working from home, tending to our basic needs, and finding a new balance, it is essential that the places where we spend our time also support our physical and emotional health and well-being. How can you design or remodel your home to achieve these goals? Biophilic design can help you tap into an innate connection with nature to achieve these goals successfully.

It has long been known that time spent in nature can reduce stress, increase creativity, improve well-being, and even expedite healing. Biophilic design uses this knowledge in the building design process. Biophilic design concepts have been applied to projects for many years, but the research and body of evidence demonstrating its effectiveness are growing rapidly. Even green building rating systems have added biophilic design to their programs because of this expanded understanding. Knowing there will be real benefits and positive results makes it easier to implement these concepts in your own project. This article will explore a few of the concepts and research behind this movement and showcase ways natural stone can be used in biophilic design, whether as a main design feature or a supporting element.

This beautiful setting in northern Italy is also the location of a granite quarry that is operated in harmony with these natural resources. Photo courtesy of Stephanie Vierra.

 

What is Biophilic Design?

Biophilic design is a way to connect people and nature through design with elements that nurture the innate human-nature connection1. Good biophilic design respects the mind-body systems as indicators of health and well-being in the context of what is locally appropriate and responsive2. It draws from many perspectives to create spaces that are inspirational, restorative, heathy, and functional. Most importantly, biophilic design should nurture a love of place, something natural stone projects have been doing for thousands of years.

We must first look to nature to understand some of these principles. In the context of biophilic design, nature is defined as all living organisms and non-living components of an ecosystem; from the sun, moon, forests, and plants, to animals and even urban raingardens.

Nature-Health relationships help explain how people’s health and well-being are impacted by their environment. Strong or even routine connections with nature provide opportunities for mental restoration, improving mental agility, memory, and the ability to think and learn. Research also shows that time in natural environments provides greater emotional restoration and improves mood, concentration, and adaptability. It also lowers tension, anxiety, anger, fatigue, and confusion. Our muscles tend to relax and blood pressure goes down when spending time in nature.

Nature-Design relationships provide a framework for understanding and the thoughtful incorporation of various strategies into the built environment. Whenever possible, the design should provide direct connections to nature through views and stimulus such as sounds, plants, water, the air and temperature, light and shadows, or an entire ecosystem. If there is no direct access to nature, beneficial results can still be achieved using materials, shapes, colors, sequences, and patterns found in nature. The materials can also reflect the local ecology or geology to create a distinct sense of place. Other design patterns can be used to create mystery, refuge, or the feeling of risk in or around a space to create a sense of excitement and wonder. These approaches can help you create a quiet place to retreat or encourage deeper travel into an environment.

Immersion in nature is experienced via a natural stone staircase from the Hyakusaiji Temple in Japan.

  

Using Natural Stone to Achieve Biophilic Design Goals

For centuries, natural stone has been used for its durability, strength, and aesthetics. Natural stone was often quarried near a project, so people associated the material with the specific place. Some of the oldest stone buildings are still sought after for the effect they have on people and their strong sense of place. Ancient stone buildings were constructed using patterns in nature that were translated to mathematical proportions. For example, the Egyptian Pyramids, the Parthenon, Notre Dame, and the Taj Mahal all incorporated aspects of the Golden Mean, a ratio that shows up in plants like sunflowers and the spiral of seashells. The patterns and arrangements of these buildings became symbolic representations of the natural world.

The spiral, a pattern commonly found in nature such as in sunflowers and seashells, is often incorporated into building design.

 

Research demonstrates that people prefer real materials over synthetic variations because human receptors can tell the difference between them. Natural stone has different patterns, veining, and textures, and many contain fossils, which also help make connections to nature and its processes. These same qualities can also be achieved or simulated through fabrication and finishing techniques to include interesting textures, patterns, and elements that mimic nature.

These are all great reasons to use natural stone to meet biophilic design goals. Whether you are designing a terrace, home library or office, spa-like bathroom, outdoor fountain, garden, or retreat space, biophilic design principles and patterns can be applied no matter the size, type, or location of the project.

To begin, the project needs to be well defined and include biophilic design as a goal. The health priorities of the intended users should be considered. Will the space directly connect to nature, or will the project incorporate elements and patterns of nature? How will the space be used: is it meant to restore, calm, stimulate, or some combination of these things?

Natural stone can play an important role in connecting to nature. Consistent use of natural stone for exterior and interior flooring can create a seamless connection between spaces and blur the distinction between inside and out, further enhancing the link and access to nature. If there is no view to nature available, the design should include natural materials and other elements that evoke nature. Take advantage of stone’s wide range of natural textures or create them through the fabrication process.

Touching the texture of a natural material like stone can bring tranquility. Incorporate natural stone into a fireplace or firepit to support the connection to the sensations experienced with a crackling fire. Consider selecting a natural stone that includes fossils to provide a connection to natural processes.

This outdoor fire pit using natural stone provides both the texture and feel of a natural material and the presence of fire which can be very captivating. Photo Credit: PaveStone Brick Paving, Inc.

Spaces need to feel comfortable, and research has shown that thermal comfort is a great bridge between biophilic design and sustainable design. Because many natural stones perform consistently through wide temperature changes and store and release heat slowly, they can help improve thermal performance to create this sense of comfort. Stone can also warm or cool feet and hands through conductance, which is when heat moves between two objects that are in direct contact with each other. Use stone for walls, an exterior façade, and flooring materials for this passive solar design strategy and combine it with daylight strategies to create comfortable spaces. Light colored stones reflect light and heat and can help achieve this level of comfort as well. This is especially useful in areas with extreme temperatures or little water since lighter colored stone can also reduce water loss through evaporation.

Another aspect of biophilic design is connecting to natural systems. This can include seasonal or temporal changes that make the user aware of the seasons and cycles of life. The experience is known to be relaxing, nostalgic, and even profound. Natural stone can help support this goal because of its visible geological features. The natural patina of stone, especially an exterior stone that is allowed to weather naturally, can also support this idea. Patina can also be simulated through the fabrication and finishing of the stone.

Research demonstrates that people have a visual preference for organic and biomorphic forms, which are contoured, patterned, textured, or numerical arrangements. These forms and patterns that persist in nature are a great way to create biophilic spaces that feel interesting, comfortable, contemplative, or even absorptive. Even though the brain knows that these forms in design are not living things, they appear to be symbolic representations of life and have a positive effect on people. Incorporate natural stone to achieve this goal by taking advantage of the many ways that natural stone can also be cut, fabricated, and finished.

For example, nature typically does not have right angles or straight lines. Consider a soft smooth edge or a curved form instead of one with all straight lines. Create a sequence of design elements that repeat in a rhythmic manner or incorporate natural elements into the material such as flowers, shells, or leaves. These strategies should be applied on 2 or 3 planes or dimensions, for example on floors and walls or windows and soffits, giving the user more exposure to the patterns and forms. This frequency of exposure helps reduce stress and enhance concentration.

Interestingly, research also demonstrates that there needs to be a balance between spaces being boring and overwhelming in order to feel engaged and visually nourished. Natural stone achieves this by its very nature and is another reminder that synthetic materials with little or no pattern, veining, or texture will not have the same positive psychological or cognitive response. The desired balance is very personal and requires some experimentation to determine what feels right for the design and users of the space.

These uniquely curved and rhythmic patterns with natural stone were achieved through the fabrication process. Waves in the sea inspired the design of the stone panel in the middle.  Photos courtesy of Stephanie Vierra.

 

Combining biophilic strategies can have an even greater impact on the effectiveness of the design. Many of the strategies complement or support the others. The strategies will also be more cost-effective if they are introduced early in the design process. That gives you time to consider all the options and plan for the long-term use and care of these design elements. Now more than ever, it is important to reconnect to nature. Our health and well-being depend on it. Biophilic design can help us make great strides in restoring this innate human-nature connection. Natural stone has been a part of this approach throughout history and will continue to support the need to be in touch with our relationship to nature and the many benefits it provides.

Left to Right: The Parthenon, Pantheon, and Notre Dame; examples of ancient natural stone design that incorporated elements and patterns in nature; among the reasons they still have such a powerful and positive impact on our senses.

 

These are just a few of the ways in which natural stone can support biophilic design. To further explore the possibilities, check out the resources below, which informed much of this article and offer more detailed explanations of the concepts and research supporting this movement.

 

Endnotes  

1) Biophilic Design Initiative of the International Living Future Institute

2) 14 Patterns of Biophilic Design: Improving Health & Well-Being in the Built Environment

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From Waste to Wonderful: Using Salvaged Limestone at the Houston Botanic Garden https://usenaturalstone.org/from-waste-to-wonderful-using-salvaged-limestone-at-the-houston-botanic-garden/ Fri, 12 Aug 2022 14:01:32 +0000 https://usenaturalstone.org/?p=10421 “Natural stone is such a noble material, and there's a gravity to it that is immediately recognizable and universally appreciated by everyone,” says project director, Donna Bridgeman Rossi. “It's not a subjective mix material, it is good in its own state that we value. You don't have to modify it in any way to make it do what it needs to do.”

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From Waste to Wonderful: Using Salvaged Limestone at the Houston Botanic Garden

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An earlier version of this article appeared in the Spring 2022 edition of Building Stone Magazine.

 

Cultural anthropologist Margaret Mead is credited for saying, “Never doubt that a small group of thoughtful, committed citizens can change the world; indeed, it’s the only thing that ever has.”

This sentiment rings true for Houston residents. Just over 20 years ago, a small group of Houstonians got together to discuss the idea of creating Houston’s first botanic garden. Today, locals and visitors can enjoy the fruits of that discussion. The Houston Botanic Garden opened its doors in September 2020, signaling the completion of the first phase of what will become a 132-acre design on an island in the city’s expansive Bayou system.

Natural Stone Frames the Project

Guests strolling through the garden will see more than 3,000 growing species from all over the world. Many are plants that have never been seen in this area. They will also see a stunning feature wall and fountain created using unique natural stone, some of which was sustainably harvested from the Dominican Republic.

Natural stone played a major role in framing the garden, according to Donna Bridgeman Rossi, the project director at West 8, an urban planning and landscape architecture firm based in Rotterdam, Netherlands, with offices in the United States.

“When you look at the garden in the context of the overall island, it’s essentially plants within green space,” Rossi says. “We went with concrete, stone, metal, and ceramic to introduce a series of architectural interventions that would act as a backdrop to frame the garden and also give infrastructure and shade and introduce water.” Natural stone was included to give the overall design the bones that frame the collection and give it a sense of place.

Rossi often incorporates natural stone for her projects because of its inherently sustainable qualities. “Natural stone is such a noble material, and there’s a gravity to it that is immediately recognizable and universally appreciated by everyone,” she says. “It’s not a subjective mix material, it is good in its own state that we value. You don’t have to modify it in any way to make it do what it needs to do.”

In total, four areas feature natural stone during this initial phase of the Houston Botanic Garden project: the garden entrance, the pavilion, the alcove feature wall, and the fountain. As part of the innovative green wall design, plants grow in natural voids within the stone surface of the fountain or within pockets intentionally lined along a wall.

 

 

Finding the Perfect Stones

Photo by Alamo Stone Company

Finding those ideal stones meant Rossi and her team had to fly to the Dominican Republic with their mason and stone supplier. This is where they located Calypso Coral stone, a limestone with characteristically visible shells and sea fossils. They hand selected 64 Calypso Coral blocks for the green wall from the field that are often left as waste material and tagged each block based on their expressive characteristics. For example, Rossi says, some blocks had pockets or holes while others already had some kind of soil in it. These details, each unique to the 64 blocks, would prove to be critical for the overall design.

What is often considered waste material was part of the reason this stone was selected for the fountain. It was a sustainable choice, and the stone was already acting as a planter for plant collections in its natural state. “We thought it was an ideal candidate to work as a host for collections within the garden,” Rossi says.

“Essentially, the green wall blocks are from the upper crust of the quarry,” Rossi explains. Often, this stone is discarded as a waste material because it doesn’t have the consistent properties suitable for cladding as one would get from the lower tiers of the quarry. The upper crust is subjected to wind erosion, soil deposition, salt, and other conditions because it comes from an island climate. This is what gives the stone its unique finish and characteristics desired for this project. The fact that it came from a humid tropical climate similar to Houston’s also made it an ideal choice for both the fountain and feature wall.

Photo by Alamo Stone Company

The Calypso Coral stone was quarried and fabricated in the Dominican Republic. The firm collaborated with Camarata Masonry Systems in Houston to develop the shop drawings and to supply and install the masonry units, stone cladding, and blocks at the feature wall and fountain.

Once the blocks were brought to Houston, each was hand placed on site with the crane operator to pick the best face where they could plant soil pockets. “We did little mesh bags that were embedded in the pockets and then we introduced irrigation,” Rossi says. Six carved Calypso Coral stone scuppers strategically positioned within the cubic green wall blocks serve as the waterspouts in the fountain. Holes were drilled through the suitable pockets after it was assembled.

To help the plants get the necessary water to keep them alive, an equipment room behind the blocks runs all the irrigation. “The irrigation head looks like an octopus,” Rossi adds. It has a branching system that threads through the blocks and includes a drip emitter. This system allows the garden horticultural staff to plant and curate an aquatic collection since the system is continually wet.

Carrying through the overall design, 6,100 square feet of 1” thick Calypso Coral stone wall cladding and 560 linear feet of 3” thick Calypso Coral stone coping was used to create the feature wall cladding.

The team was drawn to the Calypso Coral stone because of its porous characteristics and the opportunity of using a waste material. That’s not to say Rossi wasn’t offered other suggestions like veneers or porcelains. “Throughout the project, people tried to talk us into porcelain at many intervals, like a stamped pattern of a piece of stone on porcelain,” she says. “We felt very firmly that we didn’t want to underestimate our audience. We felt they would know and appreciate a natural material in a natural setting.”

On the masonry side, two things presented unique challenges based on West 8’s unique design, according to Scott Slimp, vice president at Camarata Masonry Systems. “The first was the close coordination between the masonry wall with the planter box openings and the intricate recessed groove in the Calypso Coral stone cladding that tied in specifically with the planter box openings for the feature wall,” he says.

To support growing plant media along the stone wall cladding, 55 individual planter boxes were built into the wall and terracotta inserts in the back are connected to irrigation so horticulturalist and staff can pull them out on the backside and replant them.

Additionally, the alcove wall fountain was particularly challenging when it came to selecting and positioning of the stone blocks, according to Slimp. “The Calypso Coral stone chosen for the green wall is very unique in its appearance, which comes primarily from its location in the quarry,” he notes. “The upper most layer of material in the quarry, sits just inches from the surface of the ground. The proximity to the surface is what gives the material its characteristic sizable voids.” As mentioned earlier, those voids were critical to the design and function of the alcove wall fountain so getting them positioned correctly was important.

 

Meeting Challenges and Exceeding Expectations

A project of this magnitude always runs the risk of things becoming complicated since several companies are involved.

For Rossi, the most challenging part of the project was the amount of teamwork and coordination that had to happen since several consultants and different systems had to come together. More important still, in an environment like Houston, you pretty much have to irrigate everything, she adds.

Rossi lists more than a dozen groups trying to come together for a shared vision and each has an important role to play, including multiple structural engineers, civil engineers, irrigation consultants, planting consultants, horticultural consultants, masons, stone supply, erection specialists, and contractors.

Photo by Alamo Stone Company

Sustainability is key to everything the botanic garden is doing, from what they’re growing to how the garden is designed. For West 8, that ethos goes beyond choosing natural stone that is normally cast aside as waste material. It applies to using professionals who have earned Natural Stone Institute Accreditation, having met or exceeded standards set by the international organization for best-in-class installation methods and a priority for safety. Working with accredited companies like Camarata Masonry Systems provides Rossi and her team a level of comfort they can in turn share with their client.

According to Slimp, what often goes unsaid or perhaps unnoticed, is the effort that goes into properly addressing key design features. For this project, the selection process of the green wall blocks and then the final positioning within the fountain to achieve the finished appearance that West 8 had in mind when they selected this one-of-a-kind material was notable. Secondly, the quality control and tight tolerances for the location of the planter boxes and the stone cladding were important and needed to be just right, according to Slimp.

Seeing the final product is always a joy and the project has been well-received by Houston residents and partners. Since the garden opened its doors during a global pandemic, Rossi feels the design has been warmly embraced as much as for its characteristics as it is for celebrating outdoor space safely.

Photo by Hester and Hardaway Photographers

“It’s given people [in Houston] a new opportunity that they didn’t have before in challenging times, to be able to get outside and see things that they’ve never seen before. Although it’s in its infancy, it’s been welcomed,” she adds.

While some guests may not immediately notice or appreciate the amount of work done behind the scenes to bring a vision from 20 years ago to life today, many in the industry are taking notice.

In addition to earning a 2021 Pinnacle Award of Excellence from the Natural Stone Institute, Camarata Masonry Systems was awarded a Golden Trowel Award by the Texas Masonry Council. Slimp believes his company was recognized for its work as well as the unique design by West 8 in using the unique Calypso Coral stone. This distinction and recognition is important and appreciated by Slimp and his colleagues.

“The presentation of the project to your peers, designers and general contractors and then the further recognition by the same group for the exceptional execution of the work is always a win-win result that leaves you with a sense of pride for a job well done,” Slimp says.

 

 

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Natural Stone versus Manmade Materials for Interiors https://usenaturalstone.org/natural-stone-versus-manmade-materials-for-interiors/ Sun, 31 Jul 2022 13:01:59 +0000 https://usenaturalstone.org/?p=10391 Styles may change from season to season, but Mother Nature creates unique designs in natural stone that are historically innovative and always on trend. This is why natural stone remains a timeless and flexible option for many interior applications including countertops and flooring.

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Natural Stone versus Manmade Materials for Interiors

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Comparing the performance attributes of natural stone with manmade materials

 

Interior Design

Styles may change from season to season, but Mother Nature creates unique designs in natural stone that are historically innovative and always on trend. This is why natural stone remains a timeless and flexible option for many interior applications including countertops and flooring. The variety of natural stone available is also beautiful, durable, and versatile, offering endless possibilities for interiors.

Manmade materials often attempt to emulate or replicate these characteristics and qualities. It is essential to understand how natural stone compares to some of the manmade materials used for the same applications in order to select the most appropriate material. It is also important to know how the material chosen for an interior project will perform under a variety of circumstances, conditions, and uses. At the same time, knowing how the material impacts the environment will ensure that you are choosing the most sustainable material for the application.

Coastal Sand limestone. Photo courtesy of MSI.

Performance Matters

A material’s optimal performance is based on a combination of the attributes of the material itself, how the material is installed, and the conditions to which it is exposed. There are many different issues to consider for interior applications:

  • How will the material react when it is exposed to heat and elevated temperatures? Some materials will scorch, while others may crack if they are heated too rapidly or unevenly.
  • Can the material withstand exposure to chemicals without a visual change or performance degradation? Exposure to acids or alkali, quite common in kitchens, can potentially cause etching.
  • How stain-resistant is the material? It is important that the material does not stain easily and that stains can be removed easily. Materials with lower absorption rates tend to be more stain-resistant. Using a sealer on more porous materials can lower their absorption rate, helping them to perform better and be more stain-resistant.
  • Is the material slip-resistant? Slip-resistance is the level of traction needed for a walking surface to remain safe for those using it. The texture, porosity, surface treatments, and elements including water, dust, and a build-up of cleaning product residue can alter the slip resistance of the material. Slip resistance is impacted by the material’s texture and porosity, as well as any surface treatments used and elements it is exposed to

Performance attributes should be addressed no matter what material you are considering or what type of project you are working on. These factors play an even more important role in sustainability and in the long-term performance of the material. Let’s look at how natural stone compares to some manmade materials from the perspective of these performance objectives.

Saratoga soapstone. Photo courtesy of Stone Store.

Interior Applications for Natural Stone versus Manmade Materials

Countertops

The possibilities for countertops using natural stone are quite extensive. Granite, quartzite, marble, and soapstone are among the many options to consider for these hardworking elements in a kitchen or bath. Every natural stone slab connects directly to nature as a piece of Earth’s history. These stones are versatile, meaning they can be cut and finished into different shapes and patterns, and with various finishes, creating a cohesive aesthetic. There are typically more options for edging and surface textures available for natural stone than manmade surfaces. Because most stone is formed in nature through extreme heat and pressure, natural stone is inherently heat resistant. Granite and quartzite are also very durable and scratch resistant. Marble is particularly prized for its beautiful veining, although it may be susceptible to etching. Although soapstone can scratch easily, it can also be easily repaired. Some stones are porous which may cause the material to stain over time. Sealers are recommended for most applications.

In some cases, natural stone may cost more than manmade materials initially—but often, natural stone proves to be the most cost-effective choice due to its durability.  This is especially true because natural stone can also be refinished, repaired, restored, or recycled.  Stone also has a low embodied energy, an important consideration for sustainability requirements. This is because natural stone was created by the Earth and very little energy or additional resources are needed to quarry, fabricate, and finish it.

Manmade materials including engineered quartz, porcelain, sintered surface, acrylic/solid surface and cultured marble are also options for interior countertops.  These materials typically do not need to be sealed. The patterns and colors of manmade materials are usually consistent within the same dye lot. Acrylic/solid surfaces are repairable, but it is often expensive to do so. Most of these materials do not last as long as stone. Porcelain can be more expensive to purchase and is more expensive to fabricate than natural stone. It is also difficult to repair since the patterns are not full bodied. These materials are typically made in thinner formats which also reduces the edge selection options. This results in the edges not having the same texture and pattern as the surface. The synthetic components of engineered quartz can break down when exposed to UV light. Acrylic, engineered quartz, and cultured marble are not heat or UV resistant. Variation between batches of manufactured materials may cause installation or customer service issues.  Most of these materials also have a high embodied energy because they require a wide range of other materials and energy intensive processes to be manufactured.

Photo courtesy of Coldspring.

Flooring

Natural stones including granite, travertine, limestone, marble, and slate are good options for flooring.  Again, one of the main performance aspects of using natural stone in this manner is its incredible durability. Design options abound with more edge treatments, surface texture, and color than most manmade materials. Most textures are slip-resistant and most natural stones are also UV resistant. Natural stone also comes in a variety of thicknesses and is easy to care for once properly protected.  They will also maintain their color and patina nicely over time if maintained properly.  In some cases, natural stone will cost less than porcelain or concrete imitations.

There are a few other issues to consider. Polished finishes may require a topical treatment to increase the slip resistance. Marble, limestone, and travertine can etch when exposed to acidic substances. Stones that have higher absorption rates will need to be sealed. Once again, the low embodied energy of natural stone makes it a great option for meeting sustainability goals. As previously mentioned, natural stone’s long life cycle makes it a very cost-effective choice.

Porcelain, ceramic, concrete, and terrazzo and plastic-based materials such as laminate and vinyl are among the most popular manmade flooring materials. A few of the pros of using these materials include the durability of ceramic and porcelain. Additionally, ceramic, porcelain, and vinyl are easy to care for. There are usage ratings available for specific applications, which helps make it easier to select the right option for the use you are considering. Terrazzo is a creative material because of the custom options available in production. Laminates are generally inexpensive while porcelain is more expensive than ceramic and other popular flooring materials.

There are a number of cons to using these materials. Porcelain is a heavy and unforgiving material, so specialized equipment is needed to cut it. The density of porcelain often requires that sub-floors and supports are strong enough to withstand the extra weight. These issues can also add to the cost of installation.  Most manmade materials are only manufactured in thinner formats and the edges do not have the same texture or pattern as the surface. Their patterns and sizing are limited and they typically cannot be refinished. Porcelain and ceramic are susceptible to chipping and laminates and vinyl can be easily scratched or indented. Laminate and vinyl also require adhesives that off gas, and laminates are not moisture resistant.  There will be variances across color between batches or lots of the materials. Many of the petroleum-based materials contain chemicals that are toxic, including those marked as Red List chemicals. These products also have high embodied energy, which creates a negative impact on the environment.

Galaxy Grey granite. Photo courtesy of Artistic Tile.

Natural Stone and Sustainability

Natural stone has demonstrated considerable durability in local and regional environments and applications. In many cases, these have lasted for hundreds of years, even millennia. Most of the manmade materials have not been around long enough to demonstrate that level of performance. The qualities of longevity and durability have proven that natural stone is a great choice for also meeting green building goals. The initial material and installation costs are off-set by the long life expectancy and the low maintenance requirements. Little to no cleaning or chemicals are required to maintain the material and as mentioned, natural stone can also be refinished, repaired, restored, or recycled. Natural stone is 100% natural stone. Engineered quartz, concrete, and porcelain require many different materials including chemicals to be manufactured and many of them are not recyclable.

So, as Oscar Wilde once said: “Imitation is the sincerest form of flattery that mediocrity can pay to greatness.” Choose natural stone and you will be contributing to the long legacy of great, high-performing, sustainable projects in the world.

Danby marble. Photo courtesy of Stoneshop.

 

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Natural Stone vs. Manmade Materials for Exteriors https://usenaturalstone.org/natural-stone-vs-manmade-materials-for-exteriors/ Tue, 21 Jun 2022 19:40:40 +0000 https://usenaturalstone.org/?p=10333 While design trends come and go, natural stone remains a timeless and flexible option for many exterior applications including cladding, paving, and hardscapes. It is important to know how the material chosen for an exterior project will perform under a variety of circumstances, conditions, and uses.

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Natural Stone vs. Manmade Materials for Exteriors

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Comparing the performance attributes of natural stone with manmade materials

 

Exterior Design

While design trends come and go, natural stone remains a timeless and flexible option for many exterior applications including cladding, paving, and hardscapes. This is due to the variety of natural stone types available that are beautiful, durable, and versatile. No wonder so many manmade materials try to emulate or replicate these characteristics and qualities.

It is important to know how the material chosen for an exterior project will perform under a variety of circumstances, conditions, and uses. It is also essential to understand how natural stone compares to manmade materials used for the same applications in order to select the material that will perform the best. At the same time, knowing how the material impacts the environment will ensure that you are choosing the most sustainable material for the application.

Photo courtesy of Connecticut Stone.

Performance Matters

A material’s optimal performance is based on a combination of the attributes of the material itself, how the material is installed, and the conditions to which it is exposed. There are many different issues to consider:

  • How will the material hold up under freeze/thaw conditions? Continued cycles of freezing and thawing can cause some materials to degrade more quickly.
  • Does it have good UV resistance and solar reflectance? Many materials will break down over time or change appearances when exposed to UV light.
  • Does the material have a low absorption rate? Materials with lower absorption rates tend to be more stain resistant. Sealing a material can lower its absorption rate and improve its performance.
  • Is the material slip-resistant? Slip resistance is the level of traction needed for a walking surface to remain safe for those using it. Slip resistance is impacted by the material’s texture and porosity, as well as any surface treatments used and elements it is exposed to, including water and dust.

Performance attributes should be addressed no matter what material you’re considering or what type of project you’re working on. These factors play an even more important role in sustainability and in the long-term performance of the material. Let’s examine how natural stone stacks up to manmade materials from the perspective of these performance objectives.

Photo courtesy of Gallegos.

Exterior Applications for Natural Stone versus Manmade Materials

Cladding and Veneer
The possibilities for natural stone cladding and veneer are endless. Limestone, granite, marble, travertine, basalt, slate, quartzite, and sandstone are among the many options. These stones are versatile, meaning they can be cut and finished into different shapes, textures, and patterns, creating a cohesive aesthetic. Many stones are durable in extreme weather conditions. When discussing vertical stone applications, the installation standards and techniques can make even vulnerable stones durable. Most stones have a long life span. Light colored stones have a high solar reflectance index, meaning they will reflect the sun well, reducing heat gain on the building or site. Stone also has a low embodied energy, an important consideration for sustainability requirements. This is because natural stone was created by the Earth and very little energy or additional resources are needed to quarry, fabricate, and finish it. Some stones are porous and may stain if subjected to contaminates over time. Depending on the stone’s mineral composition it may be susceptible to the effects of acid rain. Natural stone may sometimes have a higher initial cost than manmade materials, but it often proves to be the most cost-effective choice because it lasts so long. This is especially true because natural stone can also be refinished, repaired, restored, or recycled.

Manmade materials including porcelain, concrete, GFRC panels, metal, and terracotta are also options for exterior cladding.  Concrete and porcelain are durable and UV stable; good choices for the exterior and the exposure to sunlight and the elements they must withstand. However, these materials do not typically last as long as stone. Concrete, in the form of cast stone and cultured stone, is often tinted and can fade heavily from sunlight/UV exposure. Some manufacturers are improving the color fastness of cultured stone, but that adds chemicals and cost to the final product. Some manmade materials can also sometimes look flat since they are often made to be uniform in appearance and lack the natural veining and textures of natural stone. Most of them also have a high embodied energy because they require a wide range of other materials and energy intensive processes to be manufactured.

Paving
Natural stones including granite, sandstone, basalt, limestone, slate, travertine, marble, and porphyry are good options for paving. Again, one of the main performance aspects of using natural stone in this manner is its incredible durability. Surfaces can also be finished for slip-resistance and design options abound with more edging, pattern, surface texture, and color than manmade surfaces. Many natural stones perform very well in freeze/thaw environments and conditions. In some cases, natural stone will cost less than porcelain or concrete imitations. Once again, the low embodied energy of natural stone makes it a great option for meeting sustainability goals. The installation of natural stone may be more costly than some manmade materials and it may need to be sealed, depending on the type of stone, location, and environmental conditions. However, as mentioned previously, natural stone’s long life cycle makes it a very cost-effective choice.

Concrete, clay, and porcelain are among the manmade materials used for paving. A few of the pros of using these materials include the possibility of lower replacement and maintenance costs for concrete, and that porcelain is UV stable. There are limited texture options for concrete, which can contribute to a lower cost for the material. Quite often though, concrete fades and the material takes on a very aggregate-like appearance and will lose its color. New technologies are improving surface wear, color fastness, texture, and stain resistance. However, these add quite a bit to the cost and in some cases will make it more expensive than natural stone. For clay, the use of sand mold and wire cut production methods will yield a paver that has a high absorption rate and may have significant issues with salts and efflorescence. These pavers require a more costly installation process due to their larger sizing tolerance issues created by the moisture and firing process. There are pavers created with a compressed production process which perform better but still have performance issues and are not as durable as most natural stones.  High fired or vitrified clay pavers can be very hard and durable, but also very brittle. Porcelain behaves like glass and can also be very brittle, especially in a dry set application in a freeze thaw environment, so it will need to be set with spacers to protect itself in the winter. Porcelain has no absorption, so water will just sit on the surface. The water needs to evaporate or surface drain, so in the winter this can create a very slick surface and be dangerous. These products also have high embodied energy, which creates a negative impact on the environment.

Eden limestone dimensional flagstone. Photo courtesy of Lurvey Supply.

Natural Stone and Sustainability

Natural stone has demonstrated considerable durability in local and regional environments and applications. In many cases, these have lasted for hundreds of years, even millennia. Most manmade materials have not been around long enough to demonstrate that level of performance. The qualities of longevity and durability have proven that natural stone is also a great choice for meeting green building goals. The initial material and installation costs are offset by the long life expectancy and low maintenance requirements. Little to no cleaning or chemicals are required to maintain the material and as mentioned, natural stone can also be refinished, repaired, restored, or recycled. Natural stone is 100% natural. Engineered quartz, concrete, and porcelain require many different materials including chemicals to be manufactured and many of them are not recyclable.

So, as Oscar Wilde once said: “Imitation is the sincerest form of flattery that mediocrity can pay to greatness.” Choose natural stone and you will be contributing to the long legacy of great, high-performing, sustainable projects in the world.

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How Hana Ishikawa Builds Solid History with Genuine Natural Stone https://usenaturalstone.org/how-hana-ishikawa-builds-solid-history-with-genuine-natural-stone/ Tue, 03 May 2022 17:38:53 +0000 https://usenaturalstone.org/?p=10235 One of the biggest reasons design principal Hana Ishikawa uses natural stone in her projects is because of its durability. “Natural stone has been around for millennia, and it's much more durable than concrete,” she says. “It's much more durable than porcelain. It's more durable than most materials that we work with."

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How Hana Ishikawa Builds Solid History with Genuine Natural Stone

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Photo courtesy of Site Design Group.

During a recent photo shoot, a photographer commented on how many of Hana Ishikawa’s projects feature natural stone compared to other firms. Ishikawa, the design principal of Chicago-based site design group, an architecture firm known for landscape and urban design, thought about the comment and said: “You know, I do use it a lot.”

 

Natural Stone—Different, Durable, and Desirable

One of the biggest reasons Ishikawa uses natural stone in her projects is because of its durability. “Natural stone has been around for millennia, and it’s much more durable than concrete,” she says. “It’s much more durable than porcelain. It’s more durable than most materials that we work with. Of course, this depends on the type of stone that we use but in general, it’s a very durable material that can withstand a lot in a public space.”

Photo courtesy of Site Design Group.

The type of stone she chooses for her projects really depends on the application. In the past, almost all their projects were based in Chicago. A decade later, half are in Chicago while the other half are elsewhere in the country. Since 100 percent of their work takes place outdoors, it’s imperative they consider the weather and the elements when choosing the stone.

“If it’s paving, especially in our Chicago climate that gets a lot of salt or wear and tear on it, we always tend to go towards granite, or another kind of stone like basalt,” she notes. She favors using boulders or other natural stone formation thanks to their unique characteristics. Those can range anywhere from limestone, which are softer sedimentary stones, all the way to granite. “We use the spectrum of stone really,” she adds. “It just depends on the application of how and which stone works the best.”

The harsh weather is one consideration, but manmade elements also come into play. In Chicago, salt is often used to melt ice or keep snow off the roadways and walking paths. The mineral can do a lot of harm to landscape materials like stone. Machinery like snowplows or lawn mowers can also come into contact with and potentially cause harm to the stone.

In parts of the country where salt and snow are not a concern, the choice of natural stone for things like roadways might be different. Factors like freeze/thaw patterns, wind, flooding, sun, and foot traffic must also be taken into consideration.

 

Natural Stone and the Pullman National Monument

A recent project Ishikawa was involved with was the Pullman National Monument, which opened last fall after about five years of work. Chicago’s only National Park Service site, it was recognized by former President Barack Obama as an essential part of our nation’s history.

She and her team had to reinterpret the landscape in an area with so much history. The team found the project both challenging and interesting. Due to major prior vandalism, very few of the site elements remained. When they were tasked to create a weathered version of the existing train tracks that were also walkable and accessible, it was natural for Ishikawa to suggest using natural stone.

Photo courtesy of Site Design Group.

“The reconstruction wanted to be a reinterpretation of the spatial quality of Pullman at its prime,” Ishikawa says. “We used stone to reinterpret and rebuild historic site elements, including the limestone historic worker’s gate, granite ballast stone at the tracks, and limestone site walls. We also used outcropping stone strategically sitting in landscapes to create a sense of ruin, while also fostering an impromptu seating element or a playful stepping stone.”

Photo courtesy of Site Design Group.

 

Safety and Sustainability in Public Spaces

Since all of Site Design Group’s work is done outdoors and often as part of a public space, it’s not unusual for the topic of public safety to get pulled into the conversation. What if someone climbs on the rocks and falls off? Will the stones have sharp edges that could injure someone?

She’s learned to navigate these types of concerns by taking the time to educate the client. She’ll compare how someone might use a boulder in the landscape like a bench or in place of a concrete curb, for example. It doesn’t take long to convince them that natural stone is just as safe. Also, being mindful of the type of stone is just as important as choosing any other type of hard material for a landscape.

Unlike other building materials, Ishikawa reminds clients that natural stone is natural. It’s part of the earth. “Not only is natural stone more aesthetically appealing, but it’s just more fun because it’s an actual product of the earth,” Ishikawa says. “It has character and interest and all of them are different.” These are just some of the reasons she and her firm use when educating clients who might have hesitations.

Photo courtesy of Site Design Group.

As more people consider sustainability as part of their projects, she also likes to remind clients about using local or native natural stones. She appreciates organizations like the Natural Stone Institute focusing on sustainability and the process by which natural stone is brought to market. Whether it’s using stone from local quarries or just using natural stone as your building material instead of a manmade material like concrete, Ishikawa feels we’re all doing our part to help with climate change issues.

“I think that’s part of the future,” Ishikawa adds. “It is really looking at how natural stone is better for the environment.”

 

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